A cikin shuke-shuken samar da caprolactam, masana'antun masana'antu na polyamide, da wuraren samar da sinadarai, daidaitaccen ma'aunin taro na caprolactam yana da mahimmanci don ingantaccen tsarin samar da caprolactam. Kula da mafi kyawun maida hankali na caprolactam yayin rabuwar lokaci, hakar, da polymerization yana tabbatar da tsaftataccen Nylon 6, yana rage sharar gida, kuma ya dace da ƙayyadaddun ƙa'idodi.
Rashin daidaiton saka idanu na CPL na iya rushe ayyuka, haɓaka farashi, da haɗarin rashin bin ƙa'idodin muhalli, kamar hayakin nitrous oxide (N₂O). Haɗa kayan aikin ku daMitar maida hankali na layidon haɓaka inganci, rage farashi, da kuma tabbatar da yarda a cikin ayyukan ku.
Bayanin Tsari na Manufacturing Caprolactam
Tsarin samar da caprolactam ya haɗa da haɗakar da cyclohexanone oxime, sannan Beckmann sake tsarawa ta amfani da sulfuric acid ko oleum, neutralization tare da ammonia don samar da cikakken ammonium sulphate, da tsarkakewa ta hanyar rabuwa lokaci, hakar, distillation, da crystallization. Matsakaicin ma'auni na Caprolactam da na'urorin tattarawa na CPL suna saka idanu kan taro na caprolactam yayin cirewa da ƙafewa, yayin da matakan maida hankali na oleum suna tabbatar da daidaitaccen taro na oleum (0-30 wt% a 10-60 ° C) a cikin matakin sake tsarawa. Madaidaicin saka idanu na caprolactam yana da mahimmanci don cimma babban tsafta na caprolactam don masana'antar polyamide, rage ragowar monomers, da haɓaka cikakken ammonium sulfate maida hankali yayin rabuwa lokaci.
Matsalolin Fasaha a Ma'aunin Ma'auni na Caprolactam
Fitowar Sensor da Lalata
Matsanancin yanayin sinadarai na hanyoyin samar da caprolactam, wanda ya haɗa da oleum, sulfuric acid, da ammonium sulphate, yana haifar da ɓarna da lalata akan mitar tattarawar caprolactam da mitar tattarawar oleum. Adadin kuɗi daga ƙazanta ko mafita mai ɗanɗano yana rage daidaiton firikwensin, buƙatar tsaftacewa akai-akai ko sauyawa, wanda ke ƙara ƙarancin lokaci da ƙimar kulawa a wuraren masana'antar polyamide.
Haɓakawa mara daidaituwa da Polymerization
Canje-canje a cikin maida hankali na caprolactam yayin rabuwar lokaci ko hakar na iya rage yawan amfanin ƙasa da tsabta. A cikin masana'antar polyamide, rashin daidaiton saka idanu na CPL yana haifar da babban saura monomers, yana shafar ƙarfin ɗaure da haɓaka farashin dawo da sharar gida.
Hatsarin Tsari da Tsaro
Rashin ingantacciyar ma'aunin taro na caprolactam ko lura da hankali na oleum na iya haifar da wuce kima na N₂O watsin ko sarrafa tattara hankalin ammonium sulfate mara kyau, yana haɗarin rashin bin ƙa'idodi kamar ka'idodin REACH ko EPA. Haɗarin aminci daga rashin sarrafa oleum yana ƙara jaddada buƙatar sa ido daidai.
Magani don Kula da Haɗin Haɗin Kan Layi na Caprolactam
Lonnmeter Ultrasonic Matsakaicin Mitar
Lonnmeterultrasonic maida hankali mitakayan doki na fasahar ultrasonic suna ba da madaidaicin gaske, wanda ba ya shafa ta kumfa, kumfa, ko danko. Ultrasonic mita ya yi fice a cikin rabuwa na lokaci, auna ma'auni na caprolactam da cikakken ammonium sulfate maida hankali. Yana ba da yanayin zafi, maida hankali da karanta saurin sauti ta hanyar fitar da tashoshi biyu.
Mai sana'anta Lonnmeter kuma yana ba da zaɓuɓɓukan ODM, wanda ke ba abokan ciniki damar tsara abu, tsayi, zazzabi, matsa lamba, nau'ikan haɗin kai har ma da harsashi na waje. Haka kuma, yana sauƙaƙa haɗin kai tare da tsarin DCS/PLC don abubuwan da suka dace kamar RS485, Modbus, Profibus-DP, Bluethooth 5.3, siginar 4-20mA, da sauransu.
Haɗin kai tare da Tsarukan Kula da Layin Layi na Gaskiya
Mitar maida hankali na CPL na kan layi da mita maida hankali na polyamide suna ba da bayanan ainihin-lokaci, haɗawa tare da tsarin sarrafawa da rarrabawa (DCS) ko masu sarrafa dabaru na shirye-shirye (PLC) don daidaita maganin kaprolactam ta atomatik. Wannan yana haɓaka hanyoyin samar da caprolactam, yana rage yawan kuzari, kuma yana tabbatar da daidaiton ingancin Nylon 6.
Magance Kalubalen Ayyuka da Biyayya
Rage Rage Tsawon Lokaci
Mitar maida hankali na Caprolactam tare da fasalulluka na kiyaye tsinkaya da tazarar sabis na dogon lokaci suna rage raguwa a cikin ayyukan masana'antar caprolactam. Likitoci suna faɗakar da ƙwararrun ƙwararrun ƙwararrun ƙwararru don yuwuwar ɓarna ko ɓarna, ba da damar ƙwazo a cikin masana'antar polyamide.
Tabbatar da Biyan Kuɗi
Mitar maida hankali na Oleum da mitoci na CPL tare da shigar da bayanai masu ƙarfi da haɗin kai na DCS/PLC suna tabbatar da bin ƙa'idodin muhalli. Sa ido kan maida hankali na caprolactam na ainihi yana rage fitar da N₂O kuma yana inganta cikakken ammonium sulfate maida hankali, rage sharar gida da kasada na tsari.
FAQs
Yadda za a Sarrafa Inline Concentration na Caprolactam?
Sarrafa ƙaddamarwar caprolactam na kan layi yana buƙatar mita maida hankali na caprolactam tare da kayan juriya da lalata da sa ido na gaske. Haɗa mitoci na CPL tare da tsarin DCS/PLC don yin alluran rigakafi ta atomatik, yi amfani da fasahar ultrasonic ko refractometric don daidaito.
Menene Mafi kyawun Mitar Taro na Caprolactam don Samar da Caprolactam?
Mafi kyawun mitar maida hankali na caprolactam don tafiyar matakai na masana'anta sune lalata-resistant ultrasonic maida hankali mita ko refractometer. Polyamide maida hankali mita tare da DCS/PLC hadewa da kuma tsinkaya siffofin kiyaye su ne manufa domin polyamide masana'antu masana'antu.
Ta yaya zan magance Fitar Sensor a Samar da Caprolactam?
Ana iya rage lalata firikwensin a cikin tsire-tsire masu samar da caprolactam ta hanyar sa ido daidai gwargwado don hana lalata da ƙima a cikin samarwa.
Sarrafa maida hankali kan layi na caprolactam a cikin masana'antar samar da caprolactam da wuraren masana'anta na polyamide yana da mahimmanci don ingantaccen tsarin samar da caprolactam. Sa ido na ainihi, na'urori masu juriya da lalata, da sarrafawar bincike-bincike suna haɓaka rarrabuwar lokaci da cikakken kulawar ammonium sulfate.
Tuntuɓi amintaccen mai siyarwa Lonnmeter don mitar taro na caprolactam don neman ƙima ko demo da haɓaka ayyukanku. Yana yiwuwa manyan masu nema 1000 su sami samfurin kyauta idan kun cika sharuddan mu. Nemi ƙididdiga a yanzu don ƙarin cikakkun bayanai game da ƙa'idodin samfurin mu kyauta.
Lokacin aikawa: Juni-19-2025
