Metal surface shirye-shirye na bukatar daidai iko a kan maida hankali a alkali degreasing wanka, a cikin abin da tsatsa da fenti za a cire sauƙi ko da a wuya a isa yankunan. Madaidaicin maida hankali shine garanti na ingantaccen tsabtace saman ƙarfe da shirye-shirye, ingantaccen aiki da bin ka'idoji.
Mitar maida hankali na Alkali da mitoci na alkali na acid suna ba da sa ido na gaske don kula da ma'aunin sinadarai mafi kyau a cikin matakai masu lalata alkaline mai ruwa, masu mahimmanci ga masana'antu kamar shirye-shiryen saman ƙarfe, ƙirƙira ƙarfe da machining, da tsaftace sassan masana'antu.
Muhimmancin Tattaunawar Alkali a cikin Samar da Degreaser
Ma'aunin tattarawar alkali shine kashin bayan ingantaccen gurɓataccen alkaline mai ruwa, inda mafita kamar sodium hydroxide (NaOH) ko potassium hydroxide (KOH) ke cire mai, mai, da gurɓataccen ƙarfe daga saman ƙarfe. Bambance-bambance a cikin adadin alkali na iya haifar da raguwar rashin cikawa, yana haifar da lahani mai lahani ko walda, ko tsaurin ra'ayi wanda ke lalata abubuwa masu laushi. Mitar maida hankali na acid alkali yana ba da bayanan ainihin lokacin don kiyaye mafi kyawun maida hankali, yana tabbatar da daidaiton aiki a cikin batches.
Misali, adadin alkali tsakanin 2-10 wt% yana tabbatar da tsaftataccen tsaftacewa ba tare da lahani ba. Don ƙirƙira ƙarfe da injina, daidaitaccen ƙwayar alkali yana hana haɓakar ragowar, haɓaka ingancin sashi. A cikin tsabtace sassan masana'antu, tsayayyen ƙididdiga a cikin wanka mai lalata alkaline yana rage sake yin aiki da tabbatar da bin ka'idodin muhalli.
Kalubale na Kula da Mahimmanci na Gargajiya
Hanyoyi na al'ada kamar titration don auna tattarawar alkali suna da ƙarfin aiki kuma suna da saurin jinkiri. Samfuran da hannu ya gaza ɗaukar sauyin yanayi na ainihin-lokaci a cikin wanka mai lalata alkaline, musamman a ƙarƙashin yanayin zafi daban-daban ko matakan gurɓatawa. Waɗannan hanyoyin suna ƙara farashin aiki da haɗarin rashin bin ƙa'idodin aminci. Mitar maida hankali na alkali na kan layi yana magance waɗannan batutuwa ta hanyar ba da kulawa ta ci gaba, yana ba da damar gyare-gyare cikin sauri don kiyaye mafi kyawun maida hankali na alkali.
Mabuɗin Ma'aunin Ma'auni a cikin Bath Mai Rage Alkalin
Shigar da Wankan Ragewa
Kula da ƙaddamarwar alkali na maganin raguwa mai shigowa yana tabbatar da saduwa da ƙayyadaddun da ake buƙata (yawanci 2-10 wt% don NaOH ko KOH) kafin shigar da wanka.
Babban Wankan Ragewa
Babban yankin tsaftacewa, inda sassa ke nutsewa ko fesa, yana buƙatar ci gaba da saka idanu don kula da yanayin wanka na barga na alkaline yayin tsaftace sassan masana'antu.
Madauki Recirculation
A cikin ci gaba da raguwa da tsarin, madauki na recirculation yana sake yin amfani da maganin wanka na alkaline, yana buƙatar kulawa don kula da daidaiton alkali da hana lalacewa.
Rinse Tank Interface
Kula da mahaɗin tsakanin wanka mai lalatawa da tankuna na kurkura yana hana ɗaukar alkali, wanda zai iya gurɓata ruwan kurkura kuma yana shafar hanyoyin ƙasa kamar shafi ko plating.
Tsarin Maganin Sharar gida
Kula da matakan alkali a cikin rafukan sharar gida daga wanka mai lalata alkaline yana tabbatar da ingantaccen magani kafin fitarwa, yana tallafawa bin ka'idodin muhalli.
Mitar Tattara Alkaki Na Layi Na Shawarar
Bincika zaɓi namita maida hankali kan layidon nemo wanda ya dace don tsarin sarrafa kansa na masana'antu.
Mitar maida hankali kan layi ta Lonnmeter 600-4 tana aiki akan ƙaƙƙarfan ƙa'ida, ta yin amfani da tushen siginar mitar sauti don tada cokali mai yatsa na ƙarfe, yana haifar da girgiza shi kyauta a mitar ta tsakiya. Wannan mitar tana daidaita kai tsaye tare da yawan ruwa a cikin hulɗa da cokali mai yatsa. Ta hanyar nazarin wannan mitar, mitar daidai tana auna yawan ruwa, wanda sannan ake amfani da shi don ƙididdige yawan adadin alkali bayan ramuwar zafin jiki don kawar da faifan tsarin. An samo ma'aunin ƙaddamarwa daga alakar da ke tsakanin ruwa mai yawa da maida hankali a daidaitaccen 20 ° C, yana tabbatar da daidaitattun sakamako masu dogara.
Layin Lonnmeterultrasonic maida hankali mitayana jujjuya ma'aunin taro na ainihi don slurries da ruwa a cikin masana'antu. Wannan mita tana auna saurin sauti ta hanyar ƙididdige lokacin watsa lokacin raƙuman sauti daga tushe zuwa mai karɓa. Wannan hanyar tana tabbatar da ingantaccen ma'aunin tattarawa, wanda ba shi da tasiri ta hanyar tafiyar da ruwa, launi, ko bayyanawa, yana mai da shi manufa don hadadden wanka na lalata alkaline.
Amfanin Ma'aunin Layi
Mitar maida hankali na alkali acid na cikin layi yana ba da bayanan ainihin lokacin don daidaitattun gyare-gyare, yana rage sharar sinadarai da sake yin aiki. Bugu da ƙari, kasancewa mai yarda da ƙa'idodin amincin muhalli ta hanyar ci gaba da sa ido a hankali.
Aikace-aikace a cikin Tsarin Automation na Masana'antu
Tattaunawar Alkaki a cikin Shirye-shiryen Fannin Karfe
A cikin shirye-shiryen saman ƙarfe, ɓarkewar alkaline mai ruwa-ruwa yana kawar da gurɓatattun abubuwa kafin shafa ko walda. Tsayawa alkali maida hankali na 5-8 wt% yana tabbatar da ingantaccen maiko cirewa ba tare da etching m karafa kamar aluminum. Mitar tattara bayanai na Alkali suna ba da kulawa mai dorewa, daidaita matakan sinadarai don kiyaye kwanciyar hankali. Misali, masana'antar ƙera ƙarfe ta amfani da ma'aunin maida hankali na alkali na ultrasonic acid ya ba da rahoton raguwar 12% a cikin lalacewa mara kyau saboda daidaitaccen iko, yana adana $ 40,000 kowace shekara a cikin farashin sake aiki.
Tattaunawar Alkali a cikin Tsaftace Sassan Masana'antu
Tsaftace sassan masana'antu ya dogara ne akan bargayen wanka masu lalata alkaline don tsaftace hadaddun abubuwa. Canje-canje a cikin tattarawar alkali na iya haifar da haɓakar ragowar, yana shafar aikin sashi. Mitar maida hankali kan layi yana tabbatar da daidaiton matakan alkali, rage tsaftar hawan keke da kashi 15% da haɓaka kayan aiki. Wani bincike na shari'a a masana'antar sassa na kera motoci ya nuna cewa sa ido na gaske yana yanke amfani da sinadarai da kashi 8%, yana haɓaka dorewa.
Tushen Alkaki a Ƙarfe da Ƙarfe
A cikin ƙirƙira ƙarfe da mashin ɗin, ma'aunin alkali yana hana ɓata fiye da kima, wanda zai iya lalata ainihin abubuwan da aka gyara. Mitoci na kan layi suna kula da ƙima a cikin madaidaicin haƙuri (± 0.1 wt%), suna tabbatar da ingantaccen kayan aiki. Kayan aikin injin da ke haɗa masu saka idanu kan layi ya sami haɓaka 10% a rayuwar kayan aiki ta hanyar guje wa matakan alkali masu lalata.
FAQs Game da Ma'aunin Ma'auni na Alkali
Menene tsari na rage raguwar alkaline?
Tsarin ɓarkewar alkaline ya ƙunshi halayen saponification, inda dabbobin dabbobi da kayan lambu, mai, ko mai a saman suna mai zafi kuma ana amsawa tare da maganin alkaline mai ruwa (yawanci sodium hydroxide (NaOH) ko potassium hydroxide (KOH)) don samar da sabulu mai narkewa.
Ta Yaya Mitar Tattalin Arziki Na Alkaki ke Inganta Haɓaka Haɓakawa?
Mitar tattarawar alkali yana tabbatar da daidaitaccen sarrafa matakan alkali a cikin lalatawar alkaline mai ruwa, haɓaka ingancin tsaftacewa da rage sharar gida. Suna samar da bayanan lokaci-lokaci don kula da mafi kyaun alkali taro, inganta inganci a cikin shirye-shiryen saman karfe.
Ta Yaya Mitar Layi Za Su Rage Kuɗi a Samar da Degreaser?
Ma'aunin maida hankali na alkali na ainihi yana rage yawan amfani da sinadarai da sake yin aiki, yana adana 5-10% akan farashin kayan. A cikin shirye-shiryen saman ƙarfe, gyare-gyare ta atomatik yana rage aiki da raguwa, haɓaka riba.
Ma'aunin tattarawar alkali yana da mahimmanci don samar da masu rage alkali masu inganci, tabbatar da inganci da bin ka'ida a cikin lalatawar alkaline mai ruwa, shirye-shiryen saman ƙarfe, ƙirƙira ƙarfe da machining, da tsaftace sassan masana'antu. Ta hanyar ɗaukar mita matakan maida hankali na acid alkali da masu saka idanu kan layi, masu siyar da masu siyar da alkaline degreaser da masana'antu na iya haɓaka ma'aunin taro na emulsion, rage farashin ta har zuwa 10% da haɓaka daidaiton samfur.
Waɗannan fasahohin suna magance yadda za a haɓaka ma'aunin taro na emulsion a cikin samar da alkali degreaser, isar da sarrafa lokaci da dorewa. Tuntube mu don keɓancewar alkali taro mita mafita ko ziyarci gidan yanar gizon mu don shawarwari na kyauta a yau!
Lokacin aikawa: Jul-11-2025
